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Solids Handling

Optimization of Spray Drying with Exhaust-Gas Recirculation

Energy recovery in spray-drying processes can reduce production costs, but involves trade-offs. Using milk powder as an example, this article describes a spreadsheet method to evaluate exhaust-gas recirculation scenarios for optimizing spray drying Dairy processing is among the most energy…

Recently Published Books for the CPI: November 2023

The following is a selection of recently published books with relevance to parts of the chemical process industries (CPI) Integrated Process Modeling, Advanced Control and Data Analytics for Optimizing Polyolefin Manufacturing. By Y.A. Liu and Niket Sharma, Wiley-VCH Publishing, 2023,…
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Commercial Progress on Turquoise Hydrogen

Producing hydrogen via methane pyrolysis – termed ‘turquoise hydrogen’ – has thus far received less attention than ‘blue’ and ‘green’ H2, but it may offer advantages over both While the vast majority of current hydrogen production occurs by steam reforming…

Facts At Your Fingertips: Wet and Dry Milling

Milling is a common technique for controlling particle-size distribution (PSD) in solid products through size reduction and surface modification. Broadly, mills can be categorized as wet or dry mills, and these two categories are each further subdivided by how comminution…
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Hydrogen Production via Methane Pyrolysis: An Overview of ‘Turquoise’ Hydrogen

‘Turquoise’ hydrogen processes generate H2 without releasing CO2. Presented here are the opportunities and challenges for producing hydrogen by methane pyrolysis Hydrogen-producing processes are classified using a color scheme according to their carbon footprint (Table 1; [1–3]). So-called “turquoise hydrogen”…

Solids Flow Measurement in Specialty Chemicals: Seamless Integration

Continuous flow measurement is used at this Austrian specialty chemicals manufacturer for process optimization, as well as overload protection Sensing-plate weighing systems are often used for weighing free-flowing and very dusty bulk materials. Such solids flowmeters ensure reliable determination of…

Preventing Dust Explosions with Flow Analysis

Dust collection systems are often designed using simple rules of thumb that may not be sufficient for proper operation. Flow analysis can ensure that the systems meet requirements The presence of dust is one of the many potential causes for…
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Using microwaves to make ammonia

Ammonia is becoming more crucial for the energy transition as renewable-power producers look to its potential as a means for energy storage. Typically made using the energy-intensive Haber Bosch (HB) process, solutions for decarbonizing NH3 typically involve the adoption of…
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Optimizing Fluidized-Bed Drying Processes

Modern control technologies and industrial automation strategies can help processors use fluidized-bed dryers to drive competitiveness and profitability The ability of fluidized-bed dryers to achieve exceptional performance and deliver high-quality results in the controlled, gentle and homogeneous drying of wet…
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Rotary Drum Maintenance

Follow these nine recommendations to establish a strong program for preventive maintenance of rotary drums in drying, cooling and other treatments of bulk solids Maximizing efficiency is increasingly a critical priority for plant managers, leading many to move away from…
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